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The Number One Choice On The Jobsite

TracStar® 900 Series 2

12" IPS - 36" OD (340mm - 900mm)

The TracStar 900 is a self-contained, self-propelled, all-terrain fusion machine with an on-board generator for powering the heater. The carriage can be easily removed for in-ditch use.

Also available is the Automatic TracStar 900 that controls and monitors the heat, soak, fuse and cool cycles. It has a built-in data logging feature that keeps a record of each fusion joint, which allows you to verify joint integrity.

 

Models

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Specifications

  TracStar® 900 Series 2 TracStar® 900 Automatic TracStar® 900 Series 2 Automatic
Machine 9,960 lbs. (4518 Kg) 9,527 lbs (4321 Kg) 10,000 lbs (4,536 Kg)
Vehicle Only 5,190 lbs. (2354 Kg)   5,190 lbs. (2354 Kg)
4-Jaw Carriage 4,770 lbs. (2164 Kg) 3,865 lbs (1753 Kg) 3,838 lbs. (1,741 Kg)
3-Jaw Carriage 1,745 lbs. (792 Kg) 1,820 lbs (825 Kg) 1,675 lbs. (760 Kg)
Facer 480 lbs (218 Kg) 480 lbs (218 Kg) 480 lbs (218 Kg)
Heater 382 lbs (173 Kg) 382 lbs (173 Kg) 382 lbs (173 Kg)
Spreader Bar 175 lbs. (79 Kg) 200 lbs (90.7 Kg) 175 lbs. (79 Kg)
Shipping Weight 10,080 lbs (4,572 Kg) 10,080 lbs (4,572 Kg) 10,080 lbs (4,572 Kg)
 

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  TracStar® 900 Series 2 TracStar® 900 Series 2 Automatic TracStar® 900 Series 2 Automatic
System Pressure 2300 PSI (158 BAR) Max. 2300 PSI (158 BAR) Max. 2300 PSI (158 BAR) Max.
Hydraulic Reservoir Capacity 23 Gallons (87 Liters) 12 Gallons (45 Liters) 23 Gallons (87 Liters)
 

Print Specifications

Print Specifications

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  TracStar® 900 Series 2 TracStar® 900 Automatic TracStar® 900 Series 2 Automatic
Engine Type 74HP (55Kw), 2.8L, 4 Cylinder Turbo charged, Air Cooled,
EGR, US EPA Tier 4f, EU Stage IIIB, DEF not required
84.5 HP, 3600cc, 4-cylinder turbo 74HP (55Kw), 2.8L, 4 Cylinder Turbo charged, Air Cooled,
EGR, US EPA Tier 4f, EU Stage IIIB, DEF not required
Fuel Type Ultra-Low sulfur diesel (15PPM) Diesel Ultra-Low sulfur diesel (15PPM)
Fuel Tank Capacity 23 Gallons (87 Liters) 23 Gallons (87 Liters) 23 Gallons (87 Liters)
Operational Tank Capacity 12 Hours 17 Hours 12 Hours
Starting System Electric Electric Electric
 

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  TracStar® 900 Series 2 TracStar® 900 Automatic TracStar® 900 Series 2 Automatic
Input None, self-contained None, self-contained None, self-contained
Heater Power 20,461 Watt 20,461 Watt 20,461 Watt
Facer Power Hydraulic Hydraulic Hydraulic
 

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Print Specifications

 

  TracStar® 900 Series 2 TracStar® 900 Automatic TracStar® 900 Series 2 Automatic
Frame Welded steel construction Welded steel construction Welded steel construction
Brake Spring-applied, hydraulic-release wheel motors Self-locking Spring-applied, hydraulic-release wheel motors
 

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  TracStar® 900 Series 2 TracStar® 900 Automatic TracStar® 900 Series 2 Automatic
Tracked Rubber crawler tracks Rubber crawler tracks Rubber crawler tracks
Transportation Self-propelled Self-propelled Self-propelled
Vehicle Speed Low 1 MPH / High 1.5 MPH Low 1 MPH / High 1.7 MPH Low 1 MPH / High 1.5 MPH
Lifting Lift points and lifting assembly Lift points and lifting assembly Lift points and lifting assembly
 

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Print Specifications

Print Specifications

  TracStar® 900 Series 2 TracStar® 900 Automatic TracStar® 900 Series 2 Automatic
  Machine Shipping Container Machine Shipping Container Machine
Length 150" (3,810 mm) 144" (3,658 mm) 142" (3,607 mm) 144" (3,658 mm) 150" (3,810 mm)
Width 98" (2,489 mm) 96" (2,439 mm) 98" (2,489 mm) 96" (2,439 mm) 98" (2,489 mm)
Height 86" ( 2,185 mm) 82" (2,083 mm) 85" ( 2,159 mm) 82" (2,083 mm) 86" ( 2,185 mm)
 

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Featured Replacement

Parts & Accessories

Click on a part number for ordering information.

Spare Facer Blade Kit

Includes 6 blades, screws and wrench.

3615707 - 15" Standard blades
3615707C - 15" Extended-life blades
3615703T - 5" Carbide blades

Spare Heater Plate Kit

Set of two plates with anti-stick coating required for butt fusion. Kit includes attaching screws and wrench.

A3617201

Butt Fusion & Mitered Insert Sets

Surface hardened for longer life and are serrated for maximum grip.

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Pipe Support Stand

Adjustable pipe stand to properly support, position and align pipe to be fused.

T9055801 - Standard pipe stand
T9055701 - Hydraulic pipe stand

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MegaMc® Pipe Stand

Powered pipe stand with lateral and vertical pipe movement

3645001 - Gas, 8" - 36"
3645002 - Diesel, 8" - 36"
6513501 - Gas, 36" - 65"
6513502 - Diesel, 36" - 65"

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MegaMc® PolyHorse®

Pipe handling system for 20" to 48" OD (500mm to 1,200mm) pipe

4834001

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MegaMc® Rollers

Reduce the drag on 12" IPS to 54" IPS pipe and protect the pipe from damage.

4842401

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DataLogger® 5

Record and document fusion process parameters.

DL16001 - English*

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* More languages are available

Self-Centering Stub End Holder

Holds stub end for butt fusion

3655501

In-Ditch Heater/Facer Stand

Heater/Facer stand recommended for tight in-ditch installations where top-loading of the heater and facer is necessary.

T9027301

In-Ditch Extension Kit

Set of 40' hydraulic extension hoses and cable. Required for in-ditch fusion.

T9002007

Automatic Pendant

User interface for Automatic TracStar Series 2 machines.

T5007112

Automatic Control Box

Control box quick replacement for Automatic TracStar machines.

T5001813

Automatic USB Thumb Drive & Adapter

Used for downloading fusion records from the Automatic Pendant to a USB thumb drive. For use with Pendant I models.

AT5040101

In-Ditch Automatic Extension Kit

Set of 40' hydraulic extension hoses, cable, facer stand and pendant strap. Required for use when doing automatic in-ditch fusion.

T9002006

Spreader Bar

Ideal for handling 40' bundles or a single joint of pipe.

8261000-0101 - 3,000 lbs. maximum
8261000-0201 - 6,000 lbs. maximum

External Bead Remover

Trim the bead created during the fusion process.

1221101 - For 1 ¼" to 6" IPS pipe
1810102 - For 4" IPS to 18" OD pipe
1221601 - Extra blades for 1221101
1221603 - Extra blades for 1810102

Coach MDA
(Mobile Data Accessory)

Enables automatic upload of fusion joint data to DataLogger® Vault™ on all Coach-controlled auto machines.

T5037301

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Pyrometer Kit

Accurately check surface temperatures of heater.

A218804

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