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For Large Pipe Applications

TracStar® 1200

16" OD to 48" OD (450mm to 1200mm)

The self-contained machine features an on-board generator for powering the heater and facer, which is now positioned between the fixed jaws for easier pipe transfer. The carriage can be easily removed for in-ditch use. The engine is available with advanced emission control technology that meets the EPA's latest Tier 4 standards, without the need for diesel exhaust fluid (DEF). An Auto TracStar 1200 is available upon request.



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  • TracStar 1200

    TracStar® 1200

    Includes fusion machine, facer, heater and lifting assembly.


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  TracStar® 1200
Machine 14,860 lbs (6,740.4 Kg)
4-Jaw Carriage Configuration 7,450 lbs (3,379.3 Kg)
3-Jaw Carriage Configuration 3,680lbs (1,669 Kg)
Facer 775 lbs (351.5 Kg)
Heater 600 lbs (272.2 Kg)
Lifting Sling 500 lbs (226.8 Kg)
Shipping Weight 14,860 lbs (6,740.4 Kg)

Print Specifications

  TracStar® 1200
System Pressure 3000 PSI (207 BAR) Max.
Hydraulic Reservoir Capacity 23 Gallons (87 Liters)

Print Specifications

  TracStar® 1200
Heater Power 35,000 Watt
Facer Power Hydraulic

Print Specifications

  TracStar® 1200
Tier 4 / Stage IIIB Engine 74HP (55Kw), 2.8L, 4 Cylinder Turbo charged, Air Cooled,
EGR, US EPA Tier 4f, EU Stage IIIB, DEF not required
Stage IIIA Engine 72HP (54Kw), 2.8L,4 Cylinder Turbo, DEF not required
Fuel Tank Capacity 23 Gallons (87 Liters)
Operational Tank Capacity 12 Hours
Starting System Electric

Print Specifications

  TracStar® 1200
Tracked Rubber crawler tracks

Print Specifications

  TracStar® 1200
Transportation Self-propelled
Vehicle Speed Low 1.1 mph/High 1.4 mph
Lifting Lift points and lifting assembly

Print Specifications

  TracStar® 1200
  Machine Shipping Container
Length 162" (4,114 mm) 162" (4,114 mm)
Width 145" (3,683 mm) 144.5" (3,670 mm)
Height 100" (2,540 mm) 100" (2,540 mm)

Print Specifications

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Certified McElroy Rental

Advanced Fusion Training

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Featured Article

54-Inch Polyethylene Pipe Offers Three-Way Solution

Whychus Creek has provided irrigation water to farmers in Three Sisters Irrigation District in Central Oregon since 1888, but through inefficient canal systems that lose up to 50 percent of the water before it reaches the farms. To remedy the problem, Three Sisters Irrigation District (TSID) chose to eliminate seepage losses by piping their main canal with twin 54-inch high-density polyethylene (HDPE) pipes.

Read Full Article View More Articles


Featured Replacement

Parts & Accessories

Click on a part number for ordering information.

Spare Facer Blade Kit

Includes 6 blades, screws and wrench.

3615708 - Standard blades
3615708C - Extended life blades

Butt Fusion & Mitered Insert Sets

Surface hardened for longer life and are serrated for maximum grip.

Find Inserts

DataLogger® 6

Record and document fusion process parameters.

DL18001 - English, Spanish

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Pipe Support Stand

Adjustable pipe stand to support, position and align pipe.

4823901 - Heavy-duty pipe stand with adjustable height

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MegaMc® Pipe Stand

Powered pipe stand with lateral and vertical movement

6513501 - Gas-powered
6513502 - Diesel-powered

Learn More

MegaMc® PolyHorse®

Pipe handling system for 20" to 48" OD (500mm to 1200mm) pipe


Learn More

MegaMc® Rollers

Reduce the drag on 12" IPS to 54" IPS pipe and protect the pipe from damage.


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In-Ditch Extension Kit


Top-loading Accessory Kit


Stub End Holder

Holds stub end for butt fusion


Spare Heater Plate Kit

Set of two plates with anti-stick coating required for butt fusion. Kit includes attaching screws and wrench.


Spreader Bar

Ideal for handling 40' bundles or a single joint of pipe.

8261000-0101 - 3,000 lbs. maximum
8261000-0201 - 6,000 lbs. maximum

Pyrometer Kit

Accurately check surface temperatures of heater.