TracStar® 900 Series 2

12" IPS - 36" OD (340mm - 900mm)

The TracStar® 900 is a self-contained, self-propelled, all-terrain fusion machine with an on-board generator for powering the heater. The carriage can be easily removed for in-ditch use.

Also available is the Automatic TracStar® 900 that controls and monitors the heat, soak, fuse and cool cycles. It has a built-in data logging feature that keeps a record of each fusion joint, which allows you to verify joint integrity.

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Models

Click on a part number below for pricing and order information.


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  • TracStar® 900 Series 2

    Fusion machine, facer, heater, remote control with rechargeable batteries, 120V charger, and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 High Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT9057801
    Please select a model to customize.
    		 High Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine AT9057805
    Please select a model to customize.
    		 Medium Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT9057802
    Please select a model to customize.
    		 Medium Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine AT9057806
    Please select a model to customize.
    		 Low Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT9057803
    Please select a model to customize.
    		 Low Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine AT9057807

    $0.00

  • TracStar® 900 Series 2 Automatic

    Fusion machine, facer, heater, remote control with rechargeable batteries, 120V charger, and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 High Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT9057701
    Please select a model to customize.
    		 High Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine AT9057704
    Please select a model to customize.
    		 Medium Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT9057702
    Please select a model to customize.
    		 Medium Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine AT9057705
    Please select a model to customize.
    		 Low Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT9057703
    Please select a model to customize.
    		 Low Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine AT9057706

    $0.00

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Specifications

California Prop 65 info

Models
AT9057801 High Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT9057802 Medium Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT9057803 Low Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT9057805 High Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine
AT9057806 Medium Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine
AT9057807 Low Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine
Weights
Machine 9,960 lbs. (4,517.8 Kg)
Vehicle 5,190 lbs. (2,354.1 Kg)
Carriage 3-Jaw - 1,745 lbs. (791.5 Kg) | 4-Jaw - 4,770 lbs. (2,163.6 Kg) |
Spreader Bar 175 lbs. (79.4 Kg)
Heater 382 lbs. (173.3 Kg)
Facer 480 lbs. (217.7 Kg)
Shipping Weight 10,135 lbs. (4,597.2 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 23 Gallons (87.1 Liters)
Engine
Engine Cooling Air Cooled
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 23 Gallons (87.1 Liters)
Engine Operational Fuel Tank Capacity 12 Hours
Engine Starting System Electric
Power
Heater 20,499 Watts, 50 / 60 Hz, 3 Ph
Facer Hydraulic
Power 74 HP, 3 Ph
Input Voltage Requirements None, self-contained
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 150" (3,810mm)
Width 98" (2,489.2mm)
Height 86" (2,184.4mm)
Heater Extended Width 103.8" (2,636.5mm)
Heater Extended Height 104" (2,642.9mm)
Carriage Dimensions
Length 4-Jaw - 116.2" (2,951.5mm) | 3-Jaw - 61" (1,549.4mm) |
Width 3-Jaw - 61.3" (1,557mm) | 4-Jaw - 68.4" (1,737.4mm) |
Height 3-Jaw - 49.1" (1,247.1mm) | 4-Jaw - 63.1" (1,602.7mm) |
Shipping Dimensions
Length 150" (3,810 mm)
Width 98" (2,489.2 mm)
Height 86" (2,184.4 mm)

Print Specifications

Models
AT9057701 High Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT9057702 Medium Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT9057703 Low Cylinder Force, US Tier 4 and EU Stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT9057704 High Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine
AT9057705 Medium Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine
AT9057706 Low Cylinder Force, EU Stage IIIA Compliant High Sulfur Diesel Engine
Weights
Machine 10,000 lbs. (4,535.9 Kg)
Vehicle 5,300 lbs. (2,404 Kg)
Carriage 3-Jaw - 1,675 lbs. (759.8 Kg) | 4-Jaw - 4,700 lbs. (2,131.9 Kg) |
Spreader Bar 175 lbs. (79.4 Kg)
Heater 382 lbs. (173.3 Kg)
Facer 480 lbs. (217.7 Kg)
Shipping Weight 10,175 lbs. (4,615.3 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 23 Gallons (87.1 Liters)
Engine
Engine Cooling Air Cooled
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 23 Gallons (87.1 Liters)
Engine Operational Fuel Tank Capacity 12 Hours
Engine Starting System Electric
Power
Heater 20,499 Watts, 50 / 60 Hz, 3 Ph
Facer Hydraulic
Power 74 HP, 3 Ph
Input Voltage Requirements None, self-contained
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 150" (3,810mm)
Width 98" (2,489.2mm)
Height 86" (2,184.4mm)
Heater Extended Width 103.8" (2,636.5mm)
Heater Extended Height 104" (2,642.9mm)
Carriage Dimensions
Length 4-Jaw - 116.2" (2,951.5mm) | 3-Jaw - 61" (1,549.4mm) |
Width 3-Jaw - 61.3" (1,557mm) | 4-Jaw - 68.4" (1,737.4mm) |
Height 3-Jaw - 49.1" (1,247.1mm) | 4-Jaw - 63.1" (1,602.7mm) |
Shipping Dimensions
Length 150" (3,810 mm)
Width 98" (2,489.2 mm)
Height 86" (2,184.4 mm)

Print Specifications

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Downloads

  • TracStar<sup>®</sup> 900 Series 2 Product Manual
    TracStar® 900 Series 2

    TracStar® 900 Series 2 Product Manual
  • TracStar<sup>®</sup> 900 Series 2 Automatic Product Manual
    TracStar® 900 Series 2 Automatic

    TracStar® 900 Series 2 Automatic Product Manual

  • TracStar® 900 Series 2 Automatic Software Downloads
  • TracStar 900 Series 2 Spec Sheet
    TracStar® 900 Series 2

    TracStar® 900 Series 2 Spec Sheet
  • TracStar 900 Series 2 Automatic Spec Sheet
    TracStar® 900 Series 2 Automatic

    TracStar® 900 Series 2 Automatic Spec Sheet

Featured Replacement

Parts & Accessories

Click on a part number for ordering information.

Inserts

Surface hardened for longer life and are serrated for maximum grip.

Blade Set

Spare facer blades.

3615707 Facer Blade Set (6 Blades)
3615707C Extended Life Facer Blade Set (6 Blades)

DataLogger® 7

Tablet, transducer, machine mount, stylus, micro SD card, carrying case and Quick Start Guide.

DLP0857716 DataLogger 7 - English, Spanish, and Russian

External Bead Remover

Trim the bead created during the fusion process.

1221101 For 1 ¼" to 6" IPS pipe
1221601 Extra blades for 1221101
1221603 Extra blades for 1810102
1810102 For 4" IPS to 18" OD pipe

Hydraulic Pipe Stand

Adjustable pipe stand to properly support, position, and align pipe to be fused.

T9055701 8" - 36" Large Hydraulic Pipe Stand

In-Ditch Automatic Extension Kit

Set of 40' hydraulic extension hoses and cable. Required for use when doing Automatic in-ditch fusion.

T9002006 In-Ditch Automatic Extension Kit

In-Ditch Extension Kit

Set of 40' hydraulic extension hoses and cable. This kit is required for in-ditch fusion.

T9002007 In-Ditch Extension Kit

In-Ditch Heater/Facer Stand

Heater/Facer stand recommended for tight in-ditch installations where top loading of the heater and facer is necessary.

T9046001 In-Ditch Heater/Facer Stand

MegaMc® Pipe Stand

Powered pipe stand with lateral and vertical movement.

3645001 MegaMc 8" - 36" Pipe Stand (Gas-powered)
3645002 MegaMc 8" - 36" Pipe Stand (Diesel-powered)
6513501 MegaMc 12" - 65" Pipe Stand (Gas-powered)
6513502 MegaMc 12" - 65" Pipe Stand (Diesel-powered)

MegaMc® Rollers

For 12" IPS - 78" OD(340mm - 2000mm) Pipe.

4842401 54" Roller Assembly

MegaMc® PolyHorse®

2 rack sets, powered tracked pipe stand, roller pipe stand, lifting sling, 4 outrigger pads, 8 safety cones and remote control.

4834001 220V-240V, 50/60Hz, 3Ph
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Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

T9055801 8" - 36" Large Standard Pipe Stand
Learn More

Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

A218804 Measures surface temperature of heater

Self-Centering Stub End Holder

Self-centering stub end holder to hold stub end for butt fusion.

3655501 Self-Centering Stub End Holder

Spare Auto Control Box

Spare control box for quick replacement. For use with TracStar Auto fusion machines.

T5001813 Automatic Control Box

Spare Auto Pendant

Spare user interface for TracStar Series 2 Auto machines.

T5007112 Spare Auto Pendant

Spare Auto USB Thumb Drive & Adapter

Used for downloading fusion records from the Auto Pendant to a USB thumb drive. For use with Pendant 1 models.

AT5040101 Spare Automated USB Thumb Drive & Adapter

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

A3617201 36" Butt Plate Kit

Spreader Bar

Ideal for handling 40' bundles or a single joint of pipe.

8261000-0101 3,000 lbs. maximum
8261000-0201 6,000 lbs. maximum
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