TracStar® 412

4" IPS - 12" DIPS (110mm - 340mm)

The TracStar® 412 Series 2 has been completely redesigned based on feedback that came directly from the field. The new machine now shares a common vehicle with the 28, 250, and 618 range of TracStars and is powered by a powerful diesel engine – which is especially useful on jobsites where gasoline is not permitted.

Designed to butt fuse pipe sizes from 4" IPS to 12" DIPS (110mm to 340mm), the TracStar 412 Series 2 offers a self-contained, self-propelled, track-mounted vehicle that can handle grades up to 30 percent.

A new cowling design aids in heat dissipation while providing easier access when machine maintenance is required. An updated electrical system increases the circuit protection and a standard battery disconnect is now incorporated for easy lockout.

The TracStar 412 Series 2 fusion machines incorporate an interchangeable 4-jaw carriage that can be easily removed for in-ditch fusions. For tight installations, the outer fixed jaw and skid can be removed from the carriage converting it to a 3-jaw carriage for an even more compact fusion unit.

Also available is the Automated TracStar 412 Series 2 which guides the operator through a step-by-step procedure for fusing pipe. This option provides automated control over the heat, soak, fuse and cool cycles. A hydraulic clamping option is also available.

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Models
Specifications
Downloads
Accessories
 

Models

Click on a part number below for pricing and order information.


A Hydraulic Clamping kit is available for all TracStar® 412 models. Add HC to the end of the part number or select the Hydraulic Clamping option while customizing your machine package.
Currently viewing machines for:

  • TracStar® 412 Series 2

    Standard machine with operator-controlled fusion processes designed to meet regulations in the US and similar markets.

    Includes: Fusion machine, facer, heater, insulated heater stand, 12" IPS butt fusion inserts and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 High Force AT1223602
    Please select a model to customize.
    		 Medium Force AT1223601
    Please select a model to customize.
    		 Low Force AT1223603
    Starting At

    $70,665.00

  • TracStar® 412 Series 2 Automated

    Designed for the UK and other regions outside the US that require automatic machine control and monitoring of the fusion process.

    Includes: Fusion machine, facer, heater, insulated heater stand, 12" IPS butt fusion inserts and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 High Force AT1223702
    Please select a model to customize.
    		 Medium Force AT1223701
    Please select a model to customize.
    		 Low Force AT1223703
    Starting At

    $90,145.00

  • TracStar® 412 Series 2 Automated with Self-Retracting Heater

    Designed for the UK and other regions outside the US that require automatic machine control and monitoring of the fusion process.

    Includes: Fusion machine, facer, heater, insulated heater stand, 12" IPS butt fusion inserts and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 Low Force AT1227901
    Starting At

    $98,998.00

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Specifications

California Prop 65 info

Models
AT1223602 High Force
AT1223603 Low Force
AT1223601 Medium Force
Weights
Machine 2,089 lbs. (947.6 Kg)
Vehicle 1,620 lbs. (734.8 Kg)
Carriage 3-Jaw - 282 lbs. (127.9 Kg) | 4-Jaw - 442 lbs. (200.5 Kg) |
Heater 24 lbs. (10.9 Kg)
Facer 62 lbs. (28.1 Kg)
Shipping Weight 2,200 lbs. (997.9 Kg)
Hydraulics
System Pressure 2,000 PSI (137.9 BAR)
Fusion Pressure 1,500 PSI (103.4 BAR)
Hydraulic Reservoir Capacity 8 Gallons (30.3 Liters)
Engine
Power 20 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Power
Heater 220-240V, 3,000 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
AC Output 120V & 240V, 60Hz, 15 Amp
Heater Plug type NEMA 6-15P
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97" (2,463.8mm)
Width 54" (1,371.6mm)
Height 53" (1,346.2mm)
Heater Extended Height 61" (1,549.4mm)
Carriage Dimensions
Length 3-Jaw - 29" (736.6mm) | 4-Jaw - 44" (1,117.6mm) |
Width 30" (762mm)
Height 27" (685.8mm)
Shipping Dimensions
Length 61" (1,549.4 mm)
Width 91" (2,311.4 mm)
Height 64" (1,625.6 mm)

Print Specifications

Models
AT1223702 High Force
AT1223703 Low Force
AT1223701 Medium Force
Weights
Machine 2,136 lbs. (968.9 Kg)
Vehicle 1,707 lbs. (774.3 Kg)
Carriage 3-Jaw - 225 lbs. (102.1 Kg) | 4-Jaw - 385 lbs. (174.6 Kg) | 4-Jaw (with Self-Retracting Heater) - 502 lbs. (227.7 Kg) |
Heater 24 lbs. (10.9 Kg)
Facer 62 lbs. (28.1 Kg)
Shipping Weight 2,615 lbs. (1,186.1 Kg)
Hydraulics
System Pressure 2,000 PSI (137.9 BAR)
Fusion Pressure 2,000 PSI (137.9 BAR)
Hydraulic Reservoir Capacity 8 Gallons (30.3 Liters)
Engine
Power 20 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Power
Heater 220-240V, 3,000 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
AC Output 240V, 60Hz, 15 Amp
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97" (2,463.8mm)
Width 54" (1,371.6mm)
Height 53" (1,346.2mm)
Heater Extended Height 61" (1,549.4mm)
Carriage Dimensions
Length 3-Jaw - 29" (736.6mm) | 4-Jaw - 44" (1,117.6mm) |
Width 38" (965.2mm)
Height 26.5" (673.1mm)
Shipping Dimensions
Length 61" (1,549.4 mm)
Width 91" (2,311.4 mm)
Height 64" (1,625.6 mm)

Print Specifications

Models
AT1227901 Low Force
Weights
Machine 2,209 lbs. (1,002 Kg)
Vehicle 1,707 lbs. (774.3 Kg)
Carriage 3-Jaw - 225 lbs. (102.1 Kg) | 4-Jaw - 385 lbs. (174.6 Kg) | 4-Jaw (with Self-Retracting Heater) - 502 lbs. (227.7 Kg) |
Shipping Weight 2,615 lbs. (1,186.1 Kg)
Hydraulics
System Pressure 2,000 PSI (137.9 BAR)
Hydraulic Reservoir Capacity 8 Gallons (30.3 Liters)
Engine
Power 20 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97" (2,463.8mm)
Width 54" (1,371.6mm)
Height 53" (1,346.2mm)
Heater Extended Height 61" (1,549.4mm)
Carriage Dimensions
Length 3-Jaw - 29" (736.6mm) | 4-Jaw - 44" (1,117.6mm) |
Width 38" (965.2mm)
Height 26.5" (673.1mm)
Shipping Dimensions
Length 61" (1,549.4 mm)
Width 91" (2,311.4 mm)
Height 64" (1,625.6 mm)

Print Specifications

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Parts & Accessories

Click on a part number for ordering information.

Inserts

Surface hardened for longer life and are serrated for maximum grip.

25' Extension Cord

For use with non-automated machines when fusing in-ditch.

Part Number Description
1219002 240V, 1Ph, 15A Cord

Automated In-Ditch Extension Kit

Set of four 25' hydraulic extension hoses and extension cables and pendant strap. This kit is required for automated in-ditch fusion.

Part Number Description
T5002003 Set of four 25' hydraulic extension hoses, extension cable, facer stand and pendant strap

DataLogger® 7

Tablet, transducer, machine mount, micro SD card, removable battery, screen protector, carrying case and Quick Start Guide.

Part Number Description
DLP0857716 DataLogger 7 - English, Spanish, and Russian

External Bead Remover

Trim the bead created during the fusion process.

Part Number Description
1221101 For 1 ¼" to 6" IPS pipe
1221601 Extra blades for 1221101
1221603 Extra blades for 1810102
1810102 For 4" IPS to 18" OD pipe

Heat Shield

For fusing two materials with different melt rates. Shields the faster melt rate materials from over melting.

Part Number Description
203007 Heat Shield

Heater

Heaters have a microprocessor control and a dial thermometer to monitor temperature.

Part Number Description
Part Number Description
1284501 220-240V
T1219001 220-240V, Automated

Heater Caddy

The Heater Caddy allows you to use the machine to easily carry the heater with the stand from joint to joint.

Part Number Description
AT1818601 Retrofit Kit for TracStar 412 machines built before 9/2010
AT1818602 Allows the heater and heater bag frame to attach to a TracStar

Heater Stand

Holds heater for easier carrying and protection. Helps maintain constant temperature.

Part Number Description
1234202 Heater Stand

Hot Tap Tool

Hot tap tool, rachet wrench, and storage case.

Part Number Description
Part Number Description
Part Number Description
220002 2" IPS
220003 2" IPS
220106 3" IPS
220107 3" IPS
220206 4" IPS
220207 4" IPS
220302 6" IPS
220303 6" IPS
247201 63mm
247301 90mm
247302 110mm
247401 125mm
247402 160mm

Hydraulic Clamping Retrofit Kit

Increase productivity by eliminating manual cranking of knobs.

Part Number Description
A1262301 Hydraulic Clamping Retrofit Kit

Hydraulic Extension Hoses

Required for in-ditch fusion.

Part Number Description
1219105 25ft Extension Hose Set (4 hoses)

Hydraulic Fill Cap Lock Out

Lock fill area to prevent tampering and accidental fill of improper fluid types.

Part Number Description
T18P0815322 Hydraulic Fill Cap Lock Out

Hydraulic Pipe Stand

Adjustable pipe stand to properly support, position, and align pipe to be fused. 

Note: T9055701 requires AT9055901 with optional T9055902 accessories

Part Number Description
AT5066702 4" - 20" Pipe Stand with Hydraulic Height Adjustment (no Pump Kit)
AT5066703 4" - 20" Pipe Stand with Hydraulic Height Adjustment & Pump Package

Low Profile Rollers

Set includes 2 individual rollers. Case includes 40 complete rollers.

Part Number Description
A1867501 Case (includes 40 complete rollers)

Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

Part Number Description
T5070901 4" - 20" Pipe Stand with Manual Chain Height Adjustment
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PolyHorse®

3 trusses, 3 stanchions, 6 screw jacks, 1 pivot roller support, 2 stationary rollers and wrench.

Part Number Description
1875501 Standard PolyHorse
1875502 PolyHorse with PowerAssist
Learn More

Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

Part Number Description
A218804 Measures surface temperature of heater

Self-Centering Stub End Holder

Self-centering stub end holder to hold stub end for butt fusion.

Part Number Description
1270101 Stub End Holder for 412 line of machines

Self-Retracting Heater

For Auto machines only. Meets British gas and water standards GIS/PL2-3, WIS 4-32-08. Requires Pendant 2.

Part Number Description
T1228101 Self-Retracting

Shipping Container

Part Number Description
SED01218H Shipping container

Spare 4.63" Facer Blade Set

Spare facer blades.

Part Number Description
T1208603 Facer Blade Set (6 Blades)
T1208603C Extended Life Facer Blade Set (6 Blades)
T1208603T Carbide Facer Blade Set (6 Blades) for abrasive materials

Spare 6.13" Facer Blade Set

Spare facer blades.

Part Number Description
T1208610 Facer Blade Set (6 Blades)
T1208610C Extended Life Facer Blade Set (6 Blades)

Spare Auto Pendant

Spare user interface for TracStar Series 2 Auto machines.

Part Number Description
T5007112 Spare Auto Pendant

Spare Auto USB Thumb Drive & Adapter

Used for downloading fusion records from the Auto Pendant to a USB thumb drive. For use with Pendant 1 models.

Part Number Description
AT5040101 Spare Automated USB Thumb Drive & Adapter

Spare Automated Control Box

Spare control box for quick replacement. For use with Automated TracStar Series 2 machines.

Part Number Description
T5001810 Spare Automated Control Box

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

Part Number Description
A1242108 6" - 12" Heater Plate

Spreader Bar

Ideal for handling 40' bundles or a single joint of pipe.

Part Number Description
8261000-0101 3,000 lbs. maximum
8261000-0201 6,000 lbs. maximum
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