TracStar® 250 Series 2

2" IPS - 8" DIPS (63mm - 250mm)


The TracStar 250® Series 2 has been completely redesigned based on feedback that came directly from the field. The new machine now shares the same vehicle with the 28, 412 and 618 range of TracStars and is powered by a powerful diesel engine – which is especially useful on jobsites where gasoline is not permitted.

Designed to butt fuse pipe sizes from 63mm to 250mm (2” IPS to 8” DIPS), the TracStar 250 Series 2 offers a self-contained, self-propelled, track-mounted vehicle that can handle grades up to 30 percent.

A new cowling design aids in heat dissipation while providing easier access when machine maintenance is required. An updated electrical system increases the circuit protection and a standard battery disconnect is now incorporated for easy lockout.

The TracStar 250 Series 2 fusion machines incorporate an interchangeable 4-jaw carriage that can be easily removed for in-ditch fusions. For tight installations, the outer fixed jaw and skid can be removed from the carriage converting it to a 3-jaw carriage for an even more compact fusion unit.

The 250 can be ordered as a Combination Unit (CU) that allows fusion of branch saddles with a maximum base diameter of 9.63” onto any size main. It is also available as an Automated machine.

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Models

Click on a part number below for pricing and order information.


  • TracStar® 250 Series 2

    Standard machine with operator-controlled fusion processes designed to meet regulations in the US and similar markets.

    Includes: Fusion machine, facer, heater, insulated heater stand and lifting assembly.

    Description Part Number
    Please select a model to customize.
    High Cylinder Force AT2512101
    Please select a model to customize.
    Low Cylinder Force AT2512103
    Starting At

    $46,953.00

  • TracStar® 250 Series 2 Automated

    Designed for the UK and other regions outside the US that require automatic machine control and monitoring of the fusion process.

    Includes: Fusion machine, facer, heater, insulated heater stand and lifting assembly.

    Description Part Number
    Please select a model to customize.
    High Cylinder Force Auto AT2512201
    Please select a model to customize.
    Low Cylinder Force Auto AT2512203
    Starting At

    $62,667.00

  • TracStar® 250 Series 2 Combination Unit

    Standard machine, with operator-controlled fusion processes, that allows for both butt fusion and sidewall fusion of branch saddles.

    Includes: Fusion machine, facer, heater, insulated heater stand and lifting assembly.

    Description Part Number
    Please select a model to customize.
    High Cylinder Force CU AT2512102
    Please select a model to customize.
    Low Cylinder Force CU AT2512104
    Starting At

    $47,335.00

Explore

Click on a photo or video below for download options.

Specifications

California Prop 65 info

Models
AT2512101 High Cylinder Force
AT2512103 Low Cylinder Force
Weights
Machine 1,917 lbs. (869.5 Kg)
Vehicle 1,620 lbs. (734.8 Kg)
Carriage 3-Jaw - 124 lbs. (56.2 Kg) | 4-Jaw - 247 lbs. (112 Kg) |
Heater 21 lbs. (9.5 Kg)
Facer 44 lbs. (20 Kg)
Shipping Weight 2,345 lbs. (1,063.7 Kg)
Hydraulics
System Pressure 2,000 PSI (137.9 BAR)
Fusion Pressure 1,500 PSI (103.4 BAR)
Hydraulic Reservoir Capacity 8 Gallons (30.3 Liters)
Engine
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Power
110-120V Heater 100-120V
220-240V Heater 220-240V, 3,000 Watts
Facer Hydraulic
Power 20 HP
Input Voltage Requirements None, self-contained
AC Output 120V & 240V, 60Hz, 15 Amp
110-120V Heater Plug type NEMA 5-15P
220-240V Heater Plug type NEMA 6-15
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97" (2,463.8mm)
Width 53" (1,346.2mm)
Height 53" (1,346.2mm)
Carriage Dimensions
Length 3-Jaw - 30" (762mm) | 4-Jaw - 44" (1,117.6mm) |
Width 30" (762mm)
Height 23" (584.2mm)
Shipping Dimensions
Length 90" (2,286 mm)
Width 60" (1,524 mm)
Height 63" (1,600.2 mm)

Print Specifications

Models
AT2512201 High Cylinder Force Auto
AT2512203 Low Cylinder Force Auto
Weights
Machine 1,953 lbs. (885.9 Kg)
Vehicle 1,707 lbs. (774.3 Kg)
Carriage 3-Jaw - 124 lbs. (56.2 Kg) | 4-Jaw - 247 lbs. (112 Kg) |
Facer 44 lbs. (20 Kg)
Shipping Weight 2,515 lbs. (1,140.8 Kg)
Hydraulics
System Pressure 2,000 PSI (137.9 BAR)
Fusion Pressure 2,000 PSI (137.9 BAR)
Hydraulic Reservoir Capacity 8 Gallons (30.3 Liters)
Engine
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Power
Facer Hydraulic
Power 20 HP
Input Voltage Requirements None, self-contained
AC Output 120V & 240V, 60Hz, 15 Amp
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97" (2,463.8mm)
Width 53" (1,346.2mm)
Height 53" (1,346.2mm)
Shipping Dimensions
Length 90" (2,286 mm)
Width 60" (1,524 mm)
Height 63" (1,600.2 mm)

Print Specifications

Models
AT2512102 High Cylinder Force CU
AT2512104 Low Cylinder Force CU
Weights
Machine 1,956 lbs. (887.2 Kg)
Vehicle 1,620 lbs. (734.8 Kg)
Carriage 3-Jaw - 170 lbs. (77.1 Kg) | 4-Jaw - 293 lbs. (132.9 Kg) |
Heater 21 lbs. (9.5 Kg)
Facer 44 lbs. (20 Kg)
Shipping Weight 2,345 lbs. (1,063.7 Kg)
Hydraulics
System Pressure 2,000 PSI (137.9 BAR)
Fusion Pressure 1,500 PSI (103.4 BAR)
Hydraulic Reservoir Capacity 8 Gallons (30.3 Liters)
Engine
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 5 Gallons (18.9 Liters)
Engine Operational Fuel Tank Capacity 8 Hours
Engine Starting System Electric
Power
110-120V Heater 100-120V
220-240V Heater 220-240V, 3,000 Watts
Facer Hydraulic
Power 20 HP
Input Voltage Requirements None, self-contained
AC Output 120V & 240V, 60Hz, 15 Amp
110-120V Heater Plug type NEMA 5-15P
220-240V Heater Plug type NEMA 6-15
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.5 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 97" (2,463.8mm)
Width 53" (1,346.2mm)
Height 53" (1,346.2mm)
Carriage Dimensions
Length 44" (1,117.6mm)
Width 30" (762mm)
Height 23" (584.2mm)
Shipping Dimensions
Length 90" (2,286 mm)
Width 60" (1,524 mm)
Height 63" (1,600.2 mm)

Print Specifications

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Downloads

Featured Replacement

Parts & Accessories

Click on a part number for ordering information.

Inserts

Surface hardened for longer life and are serrated for maximum grip.

DataLogger® 7

Tablet, transducer, machine mount, micro SD card, removable battery, screen protector, carrying case and Quick Start Guide.

Part NumberDescription
DLP0857716 DataLogger 7 - English, Spanish, and Russian

Heater

Heaters have a microprocessor control and a dial thermometer to monitor temperature.

Part NumberDescription
Part NumberDescription
Part NumberDescription
T2513001 220-240V, Automated
T2515901 220-240V
T2516101 110-120V

Facer Blade Set

Spare facer blades.

Part NumberDescription
T1208602 Facer Blade Set (4 Blades)
T1208602C Extended Life Facer Blade Set (4 Blades)
T1208602T Carbide blades for abrasive materials.

Low Profile Rollers

Set includes 2 individual rollers. Case includes 40 complete rollers.

Part NumberDescription
A1867501 Case (includes 40 complete rollers)

PolyPorter®

Aids in lifting pipe into the fusion machine and also performs as a pipe stand.

Part NumberDescription
864201 Pipe Stand and Dolly
Learn More

Automated In-Ditch Extension Kit

Set of four 25' hydraulic extension hoses and extension cables and pendant strap. This kit is required for automated in-ditch fusion.

Part NumberDescription
T5002003 Set of four 25' hydraulic extension hoses, extension cable, facer stand and pendant strap

External Bead Remover

Trim the bead created during the fusion process.

Part NumberDescription
1221101 For 1 ¼" to 6" IPS pipe
1221601 Extra blades for 1221101
1221603 Extra blades for 1810102
1810102 For 4" IPS to 18" OD pipe

Heat Shield

For fusing two materials with different melt rates. Shields the faster melt rate materials from over melting.

Part NumberDescription
203006 Heat Shield

Heater Caddy

The Heater Caddy allows you to use the machine to easily carry the heater with the stand from joint to joint.

Part NumberDescription
AT808901 Retrofit Kit for TracStar 28/250 machines built before 9/2010
AT808902 Allows the heater and heater bag frame to attach to a TracStar

Heater Stand

Holds heater for easier carrying and protection. Helps maintain constant temperature.

Part NumberDescription
821802 Heater Stand

Hot Tap Tool

Hot tap tool, rachet wrench, and storage case.

Part NumberDescription
Part NumberDescription
Part NumberDescription
220002 2" IPS
220003 2" IPS
220106 3" IPS
220107 3" IPS
220206 4" IPS
220207 4" IPS
220302 6" IPS
220303 6" IPS
247201 63mm
247301 90mm
247302 110mm
247401 125mm
247402 160mm

Hydraulic Extension Hoses

Required for in-ditch fusion.

Part NumberDescription
1219105 25ft Extension Hose Set (4 hoses)

Hydraulic Fill Cap Lock Out

Lock fill area to prevent tampering and accidental fill of improper fluid types.

Part NumberDescription
T18P0815322 Hydraulic Fill Cap Lock Out

Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

Part NumberDescription
906501 28 Pipe Stand
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PolyHorse®

3 trusses, 3 stanchions, 6 screw jacks, 1 pivot roller support, 2 stationary rollers and wrench.

Part NumberDescription
1875501 Standard PolyHorse
1875502 PolyHorse with PowerAssist
Learn More

Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

Part NumberDescription
A218804 Measures surface temperature of heater

Self-Centering Stub End Holder

Self-centering stub end holder to hold stub end for butt fusion.

Part NumberDescription
885001 Stub End Holder for 28 and 250 lines of machines

Shipping Container

Part NumberDescription
SED01218 Container

Spare Auto Pendant

Spare user interface for TracStar Series 2 Auto machines.

Part NumberDescription
T5007112 Spare Auto Pendant

Spare Auto USB Thumb Drive & Adapter

Used for downloading fusion records from the Auto Pendant to a USB thumb drive. For use with Pendant 1 models.

Part NumberDescription
AT5040101 Spare Automated USB Thumb Drive & Adapter

Spare Automated Control Box

Spare control box for quick replacement. For use with Automated TracStar Series 2 machines.

Part NumberDescription
T5001810 Spare Automated Control Box

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

Part NumberDescription
AT2501101 Heater Butt Plate Kit

Test Caps

Includes test cap and lanyard assembly. 1/4" MPT adapter fitting and pressure gauge sold separately.

Part NumberDescription
TP-1301 32mm
TP-1302 40mm
TP-1303 50mm
TP-1304 63mm
TP-301 ½" CTS
TP-302 ½" IPS
TP-303 ¾" CTS
TP-304 ¾" IPS
TP-305 1" CTS
TP-306 1" IPS
TP-307 1 ¼" CTS
TP-308 1 ¼" IPS
TP-309 1 ½" IPS
TP-310 2" IPS
Learn More

Toolbox with Tray

For organizing your inserts and adapters for safe keeping.

Part NumberDescription
SW16001 For organizing your inserts and adapters for safe keeping.
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