TracStar® 1200

16" OD - 48" OD (450mm - 1200mm)

The self-contained machine features an on-board generator for powering the heater and facer, which is now positioned between the fixed jaws for easier pipe transfer. The carriage can be easily removed for in-ditch use. The engine is available with advanced emission control technology that meets the EPA's latest Tier 4 standards, without the need for diesel exhaust fluid (DEF). An Auto TracStar 1200 is available upon request.

The McElroy TracStar® 1200 brings larger pipe capability to its line of selfpropelled, track-mounted fusion machines. The TracStar 1200 butt fuses pipe from 16” OD to 48” OD (450mm to 1200mm) and can traverse most any terrain.

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Models

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  • TracStar® 1200

    Fusion machine with ultra-low sulfur diesel engine, facer, heater, remote control with rechargeable batteries and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 High Cylinder Force, US Tier 4 and EU stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT4800101
    Please select a model to customize.
    		 High Cylinder Force, EU stage IIIA Compliant High Sulfur Diesel Engine AT4800103
    Please select a model to customize.
    		 Medium Cylinder Force, US Tier 4 and EU stage IIIB Compliant Ultra Low Sulfur Diesel Engine AT4800102
    Please select a model to customize.
    		 Medium Cylinder Force, EU stage IIIA Compliant High Sulfur Diesel Engine AT4800104

    $510,072.00

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Specifications

California Prop 65 info

Models
AT4800101 High Cylinder Force, US Tier 4 and EU stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT4800102 Medium Cylinder Force, US Tier 4 and EU stage IIIB Compliant Ultra Low Sulfur Diesel Engine
AT4800103 High Cylinder Force, EU stage IIIA Compliant High Sulfur Diesel Engine
AT4800104 Medium Cylinder Force, EU stage IIIA Compliant High Sulfur Diesel Engine
Weights
Machine 14,860 lbs. (6,740.4 Kg)
Vehicle 7,410 lbs. (3,361.1 Kg)
Carriage 3-Jaw - 3,680 lbs. (1,669.2 Kg) | 4-Jaw - 7,450 lbs. (3,379.3 Kg) |
Spreader Bar 500 lbs. (226.8 Kg)
Heater 600 lbs. (272.2 Kg)
Facer 775 lbs. (351.5 Kg)
Shipping Weight 14,860 lbs. (6,740.4 Kg)
Hydraulics
System Pressure 3,000 PSI (206.8 BAR)
Fusion Pressure 3,000 PSI (206.8 BAR)
Hydraulic Reservoir Capacity 23 Gallons (87.1 Liters)
Engine
Engine Cooling Air Cooled
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 23 Gallons (87.1 Liters)
Engine Operational Fuel Tank Capacity 12 Hours
Engine Starting System Electric
Power
Heater 35,000 Watts, 50 / 60 Hz, 3 Ph
Facer Hydraulic
Power 72 HP, 3 Ph
Input Voltage Requirements None, self-contained
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.4 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 162" (4,114.8mm)
Width 110" (2,794mm)
Height 100" (2,540mm)
Heater Extended Width 135" (3,429mm)
Heater Extended Height 99" (2,514.6mm)
Shipping Dimensions
Length 162" (4,114.8 mm)
Width 110" (2,794 mm)
Height 100" (2,540 mm)

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Downloads

  • TracStar<sup>®</sup> 1200 Product Manual
    TracStar® 1200

    TracStar® 1200 Product Manual
  • TracStar 1200 Standard Spec Sheet
    TracStar® 1200

    TracStar® 1200 Spec Sheet

Featured Replacement

Parts & Accessories

Click on a part number for ordering information.

Inserts

Surface hardened for longer life and are serrated for maximum grip.

Blade Set

Spare facer blades.

3615708 48"/65" Facer Blade Set (8 blades)
3615708C 48"/65" Extended Life Facer Blade Set (8 blades)
3615708T Carbide Facer Blade Set (8 Blades)

DataLogger® 7

Tablet, transducer, machine mount, stylus, micro SD card, carrying case and Quick Start Guide.

DLP0857716 DataLogger 7 - English, Spanish, and Russian

External Bead Remover

Trim the bead created during the fusion process.

1221603 Extra blades for 1810102
1810102 For 4" IPS to 18" OD pipe

In-Ditch Extension Kit

Extension kit for Series 2 models.

T4829502 In-Ditch Extension Kit

MegaMc® Pipe Stand

Powered pipe stand with lateral and vertical movement.

6513501 MegaMc 12" - 65" Pipe Stand (Gas-powered)
6513502 MegaMc 12" - 65" Pipe Stand (Diesel-powered)

MegaMc® Rollers

For 12" IPS - 78" OD(340mm - 2000mm) Pipe.

4842401 54" Roller Assembly

MegaMc® PolyHorse®

2 rack sets, powered tracked pipe stand, roller pipe stand, lifting sling, 4 outrigger pads, 8 safety cones and remote control.

4834001 220V-240V, 50/60Hz, 3Ph
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Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

4823901 Heavy Duty Pipe Stand
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Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

A218804 Measures surface temperature of heater

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

A6311805 48" Heater Plates (2 pieces)

Spreader Bar

Ideal for handling 40' bundles or a single joint of pipe.

8261000-0101 3,000 lbs. maximum
8261000-0201 6,000 lbs. maximum

Stub End Holder

Holds stub end fittings for butt fusion to the end of a pipe.

4812601 Stub End Holder

Top-Loading Accessory Kit

Converts machine from pivoting heater/facer to top-loading heater/facer. Includes the heater/facer stand, guide rod brackets and latches. Required for use when top loading heater/facer.

T4829801 Top loading accessory kit
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