TracStar® 1200i

16" OD - 48" OD (450mm - 1200mm)

The next generation of TracStar® machines offers the industry a sophisticated, rugged, and productive fusion machine. Numerous improvements have advanced the level of technology available while simultaneously hardening that technology to make the entire fusion experience more reliable. The TracStar iSeries features new emissions-compliant engines, a CAN bus control system, along with numerous hydraulic, mechanical, and electrical upgrades. Integrated, software-controlled machine options from manual to fully automatic improves operator consistency and adherence to standards.

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  • TracStar® 1200i

    Fusion machine, DataLogger® 7 tablet, facer, heater, remote control with rechargeable batteries and lifting assembly.

    Description Part Number
    Please select a model to customize.
    High Force, Tier 4/Stage 5 Compliant AT48P0808167
    Please select a model to customize.
    High Force, High Sulfur Diesel AT48P0888646
    Please select a model to customize.
    Medium Force, Tier 4/Stage 5 Compliant AT48P0888642
    Please select a model to customize.
    Medium Force, High Sulfur Diesel AT48P0888644
    Starting at



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California Prop 65 Info

AT48P0888646 High Force, High Sulfur Diesel
AT48P0808167 High Force, Tier 4/Stage 5 Compliant
AT48P0888644 Medium Force, High Sulfur Diesel
AT48P0888642 Medium Force, Tier 4/Stage 5 Compliant
Machine 14,850 lbs. (6,735.8 Kg)
Vehicle 7,500 lbs. (3,401.9 Kg)
Carriage 3-Jaw - 3,500 lbs. (1,587.6 Kg) | 4-Jaw - 7,350 lbs. (3,333.9 Kg) |
Heater 600 lbs. (272.2 Kg)
Facer 875 lbs. (396.9 Kg)
Shipping Weight 15,400 lbs. (6,985.3 Kg)
System Pressure 3,250 PSI (224.1 BAR)
Fusion Pressure 3,000 PSI (206.8 BAR)
Hydraulic Reservoir Capacity 23 Gallons (87.1 Liters)
High Sulfur Vehicle Power 100 HP
Standard Vehicle Power 74 HP
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 23 Gallons (87.1 Liters)
Engine Operational Fuel Tank Capacity 12 Hours
Engine Starting System Electric
Heater 220-240V, 35,000 Watts, 50 / 60 Hz
Facer Hydraulic
Frame Welded steel construction
Brake Self-locking
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 1.4 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 157" (3,987.8mm)
Width 145" (3,683mm)
Height 101" (2,565.4mm)
Carriage Dimensions
Length 4-Jaw - 107" (2,717.8mm) | 3-Jaw - 69" (1,752.6mm) |
Width 3-Jaw - 75" (1,905mm) | 4-Jaw - 86" (2,184.4mm) |
Height 3-Jaw - 66" (1,676.4mm) | 4-Jaw - 78" (1,981.2mm) |
Shipping Dimensions
Length 157" (3,987.8 mm)
Width 110" (2,794 mm)
Height 101" (2,565.4 mm)

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Featured Replacement

Parts & Accessories

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Surface hardened for longer life and are serrated for maximum grip.

2 rack sets, powered tracked pipe stand, roller pipe stand, lifting sling, 4 outrigger pads, 8 safety cones and remote control.

Part Number Description
4834001 240V
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Facer Blade Set

Spare facer blades.

Part Number Description
3615707 Facer Blade Set (6 Blades)


Part Number Description
T48P0903667 220-240V

In-Ditch Extension Kit

Set of hoses and cables required for in-ditch fusion.

Part Number Description
T900P0890638 In-Ditch Extension Kit

MegaMc® Pipe Stand

Powered pipe stand with lateral and vertical movement.

Part Number Description
6513501 12" - 65" Pipe Stand (Gas-powered)
6513502 12" - 65" Pipe Stand (Diesel-powered)

MegaMc® Rollers

Part Number Description
4842401 54" Roller Assembly

Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

Part Number Description
4823901 Heavy Duty Pipe Stand
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Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

Part Number Description
A218804 Measures surface temperature of heater

Replacement DataLogger 7 Tablet for TracStar iSeries Machines

Tablet, DataLogger software, and micro SD card.

Part Number Description
DLP0857710 DataLogger 7 - English, Spanish, and Russian for iSeries

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

Part Number Description
A6311805 48" Heater Plates (2 pieces)

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