In 100th Year, Boy Scouts of America Continue Using the 100-Year Pipe

In 1910, the Boy Scouts of America was created as one of the world’s largest value-based youth development organizations. The hope was to help youth discover educational activities and lifelong values that would produce generations of conscientious and responsible citizens.

Those values still remain 100 years later in what is a very special anniversary year for scouting in the United States.

McElroy decided about 12 years ago to participate in one of the main values of scouting – volunteerism. The company helped install high-density polyethylene (HDPE) pipe using McElroy equipment and personnel to improve Camp Tom Hale in southeastern Oklahoma. Others pitched in on the help as well, including Horizon Engineering of Tulsa, Cooper Wholesale of Pryor, H. Armstrong of Talihina and Fred Hardesty of Poteau.

New Technical Specialist John Murphy pulls a length of pipe down the racks of the PolyHorse™ and onto the incorporated rollers.

Camp Tom Hale provides a perfect backdrop for the Boy Scouts to hold summer camps each year. Scouts from Texas, Oklahoma, Louisiana and other states converge on the Kiamichi Mountain camp each summer.
The camp continues to take on more and more campers each year, causing an inevitable strain on the infrastructure of the camp. As new buildings and facilities come online, more and more installations are required.

This year, McElroy partnered with Cardinal Engineering to install 2,050 feet of four-inch HDPE for a discharge line.

More and more, HDPE is becoming known as the 100-year pipe, as more and more reports indicate that the pipe material can last up to and past 100 years.

I’ve decided that the best way to tell the story of HDPE’s work at Camp Tom Hale is through one of the most iconic symbols of scouting – the merit badges that scouts earn for accomplishments.

Soil and Water Conservation
In May 1999, McElroy brought HDPE to the camp to replace an existing two-inch PVC line. The new installation consisted of three and a half miles of four- and six-inch HDPE. The PVC was strained with the continued growth of the camp. It’s easy to speculate that the PVC could easily have become compromised much like some of America’s infrastructure. HDPE’s leak-free fusion joining system and characteristics help conserve water.

Pathfinding
Terry Silkey, who has been to Camp Tom Hale almost every year since the initial HDPE installation, helped guide a 2001 job through the Kiamichi Mountains. The HDPE was able to orienteer through the winding trees and rolling hills.

“It was some of the most challenging terrain I have ever had to deal with,” said Silkey. "The project was very demanding, but it went quickly because we used HDPE and coiled pipe. ”To handle the coiled pipe, Silkey used McElroy’s LineTamer™ mounted on a Sweetwater Metal trailer.

Along with the LineTamer, Silkey used a TracStar® 28 fusion machine to overcome the terrain of the Ouachita National Forest. The self-propelled, all-terrain fusion machine features rubber tracks that made easy work of the rocky ground.

“We had to make a fusion every 600 feet and it only took about 15 minutes,” said Silkey. “We were able to walk behind the TracStar through a narrow path and fuse the pipe wherever the section ended – that included the middle of a creek and halfway up a steep hill.”

Plumbing
The 2001 installation using the LineTamer connected a 3.6 mile pipeline to the county’s main. This helped upgrade the camp’s plumbing.

“HDPE always seems to be the material of choice when there is a very tough job to do,” said Silkey. “Other pipe materials get the easy jobs that don’t put as much strain on the pipe during initial installation. Many times, special backfill is needed around joints to protect the joint. For this project, it was not necessary because the butt-fused joints associated with HDPE are as strong as the pipe itself. Some people don’t realize that over the life of a pipeline, the same kinds of tremendous forces that are applied to the pipe during the installation also occur after it is put in the ground. When the earth shifts around, collars and joints that are used in conventional piping systems leak. That doesn’t happen with HDPE.”

Safety

McElroy’s most recent installation at Camp Tom Hale has been 2,050 feet of 4-inch HDPE to serve as a discharge line. Once again, HDPE was chosen so that it could be pulled into a fairly inaccessible spot.

To complete the installation of pipe, Silkey brought some of McElroy’s most popular productivity tools to complete the job quickly.

For fusing the pipe, a PitBull 14 was set up on a Manual Fusion Machine Stand. This brought the work to a more comfortable level for new McElroy technical service representative John Murphy. By bringing the work to a more a more natural level, it reduces operator fatigue. To learn more about fusing pipe with the Manual Fusion Machine Stand, check out the video below:


Another safety issue was addressed by the use of a McElroy PolyHorse™. Murphy was able to pull lengths of pipe down the adjustable racks and onto rollers set to the height of the 14 machine on the Manual Fusion Machine Stand. This eliminates the temptation for a worker to try and lift a length of pipe from the ground and hold it as it gets clamped into the fusion machine. This can obviously lead to back strain and other ailments.

Citizenship in the World
The work performed at Camp Tom Hale represents how everyone in the industry can be good citizens in the world. Whether it’s encouraging better resource conservation through the use of leak-free piping systems made of HDPE or by showing others how to do work more productively and safely, we encourage you to use HDPE to become better citizens. We may not have a badge for you to earn, but it could ensure a better tomorrow.

Sincerely,

Tyler Henning

P.S. – Can you help me earn my photography and journalism badges? McElroy is always looking for fusion job sites where HDPE is being used and fused to solve an infrastructure problem. Contact Tyler Henning, public relations specialist at (918) 831-9286 or by email at thenning@mcelroy.com
 
 
 
Interesting blog/article series from the NY Times on #water, crumbling #infrastructure and chemicals in water. http://ow.ly/1xAkj
Apr 12th
Great news! #HDPE is chosen for 14.3 miles of methane gas recovery pipeline in Milwaukee. http://ow.ly/1sMyO
Mar 30th
A new ASTM standard could affect how you are testing pressurized #HDPE gas lines. http://ow.ly/1shqX
Mar 29th
#HDPE can even be used in malt distilleries. Very Cool! http://ow.ly/1qVTa
Mar 25th
It's World Water Day! We hope more awareness is given to HDPE and it's leak-free characteristics. Better piping systems = water conservation!
Mar 19th
Some great new photos on the McElroy Road Show Blog: http://www.mcelroy.com/fusion/roadshow/b log.htm
Mar 19th
Happy 56th Birthday McElroy! http://ow.ly/i/HRh
Mar 12th
New water main pipe arrives in Hialeah http://bit.ly/c2tjI6 Hope it's #HDPE!
Mar 8th
 
 
 

If you are in the Southwest United States, we are near you right now! Make sure and check out the Road Show schedule for dates near you. We’ve recently added dates to the Northeast, so make plans now to come out and visit the truck, trailer and a bunch of McElroy equipment that can help you. Also, keep up with the travels with the Road Show 2010 blog!


Below are the next month’s Road Show dates and locations. If you don’t see a location near you, please click the link at the bottom for the full schedule. More dates will be added as they are finalized.

4/15
4/20
4/22
4/27
4/28
4/30
5/05
5/06
5/07
5/10
5/12
5/13

 
 
 

The new PitBull® 26 is a manually operated two-jaw fusion machine with a semi-automatic locking cam. Two models are available – one for 2” IPS to 6” DIPS and one with a range of 32mm to 180mm. Both models come standard with a 6” IPS insert set.



Just like the PitBull 14 machine used at Camp Hale in this month’s feature story, the PitBull 26 will fit on a Manual Fusion Machine Stand and can be ordered as a Productivity Package. The Productivity Package features one PitBull 26 machine, one Manual Fusion Machine Stand, and two PolyPorters. The package is focused on the contractor that wants to save time and money with labor-saving devices in a cost-efficient package.

 

 
ISCO Industries provides pictures and a report this month from one of the first DynaMc 412 HP job sites. A corroded steel pipe located in the middle of a large potable water storage tank need to be replaced. However, the only access to the storage tank was through a 36-inch door in the top. The contractor for the project, NEWest Construction, contacted ISCO to find solutions for the project in San Clemente, CA.

Photos by ISCO Industries.
Click an image to enlarge it.

With 17 joints needed, electrofusion didn’t really make sense and most fusion machines wouldn’t come close to fitting in the access door. Luckily, the DynaMc™ 412 HP machines have a width of 32 inches. The project, requiring a total installation of 255 feet of 12-inch DR 17 HDPE, was completed on time and within budget.

If you have photos from a job site, we’d love to see them! Yours may be chosen for the next issue of McElroy Connections. Simply email your photos to Tyler Henning, at thenning@mcelroy.com.
 
 

Important Links News & Events Around the World McElroy Home Page Watch McElroy on YouTube Follow McElroy on Facebook Follow McElroy on Twitter