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Applied Fintube

The McElroy applied tube finning machine is a miniature high speed rolling mill synchronized with the rotation and advance of the tube. Quick change, steady rest input and output racks, allow the tube to rotate at up to 3000 RPM for 1" tube. Strip is fed to the machine from a payoff table beneath the Bare Tube Rack or from a free standing oscillating coil payoff system. The strip is guided to the primary forming roller and spindle roller and by adjusting the angle and rolling force of the primary forming roller, the outside fibers of the fin are rolled with a uniform taper. The fin curls as a result and hugs the tube. The rolling process locates more fin material near the base of the fin and tube for advantageous fin efficiency.

The No.5 Applied finned tube machine is capable of producing five basic types of fins on incremental tube sizes from 9/16" (14.29mm) to 2" (50.8mm) at fin heights from ¼" (6.35mm) to 1" (25.4mm) at 4 to 13 fins per inch. In addition, the No.5 Combination Tube Finning Machine has the capability of applying 5/8” carbon steel imbedded fins on 1” and larger tube sizes, as well as 3/8” high stainless steel imbedded fin. Each machine is configured for the specific production requirements of the end user.

What Makes The No.5 Unique
• Less Moving Parts
• Quieter Operation
• Digital Electronic Components and Drives
• Smart Card Logic
• Simplified Management Reporting
• Reduced and Simplified Maintenance Procedures

Whats Standard
• Quick Change Bare Tube and Finned Tube Racks
• Automated Mandrel Return
• Tube Descrambler on Machines shipping after May 2008
• Intermittent Finning
• Technical Support
• McElroy Tooling

 
Machine Service After Sale
• Technical support
• Training at your site or in McElroy's plant or both.
• Periodic updates on the latest R&D
• Information on maximum production criteria
• Reference charts
• Specifications for tube and fin stock
 
Machine Options
• Rack Extensions
• Dual Washer or Washer/Blaster/Washer
• Freestanding Oscillating Strip Payoff Coil System
• Inline Solder Coating Unit
• Zinc Mold Rack
• Saw Ready Rack
• Tube Cut-Off Saw and Support Rack
• Steel Fin Payoff Table and Lead-In Hardware
• Basket Level Loader
 
     
Machine Specifications
Length: 30.5 Meters (100 Feet)
Width: 6.10 Meters (20 Feet)
Max tube length: 12.19 Meters (40'), rack extensions available for longer tubes. See Options
Power Requirement: 100 Amps at 460 Volts 3 Phase
Motor: 2-20 HP 460 VAC Motors with digital interface encoding software.
Isolation Transformer: 60 KVA 50 or 60 Hz, 3 Phase. Freestanding transformer matches customer's incoming plant voltage and steps up or down to provide required 460V.
Manpower: One full-time operator and part-time helper.
Air: 30 CFM at 100 PSI with dryer preferred. Provided by end user.
Estimated Production: 900,000 to 1,000,000 feet of Wrap-On aluminum fin, single shift, annual production. 500,000 to 650,000 feet of imbedded aluminum fin, single shift, annual production. Estimates include reasonable down time for maintenance and operator efficiency.
• Safety interlock systems.
• Bare Tube and Finned Tube Rack: Quick Change operation requiring less than 15 minutes to adjust for bare tube   size and finned OD.
• Semi-automatic, programmable Mandrel Return
• Programmable Intermittent Finning Option for Imbedded Fins without Knurled Footed Fin
• Management reporting interface

 

 

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