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The Number One Choice On The Jobsite

TracStar® 412 Series 2

4" IPS - 12" DIPS (110mm - 340mm)

The new TracStar 412 Series 2 has been completely redesigned based on feedback from the field. The Series 2 machines incorporate a new cowling design that aids in heat dissipation — while providing easier access for machine maintenance. An updated electrical system increases the circuit protection and a standard battery disconnect in now incorporated for easy lockout.

The TracStar 412 is also available as an Automated machine that guides the operator through each step of the fusion process.

 

Models

Click on a part number below for pricing and order information.

A Hydraulic Clamping kit is available for all TracStar 412 Series 2 models. Add HC to the end of the part number or select the Hydraulic Clamping option while customizing your machine package.

Currently viewing machines for:
  • Super TracStar 28

    TracStar® 412 Series 2

    Includes fusion machine, facer, heater, insulated heater stand, 12" IPS butt fusion inserts and lifting assembly.

  • TracStar 412

    TracStar® 412 Series 2 Automated

    Includes fusion machine, facer, heater, insulated heater stand, 12" IPS butt fusion inserts and lifting assembly.

Explore

Click on a photo or video below for download options.

Specifications

  TracStar® 412 Series 2 TracStar® 412 Series 2 Automated
Machine 2,110 lbs (957 Kg) 2,000 lbs (907 Kg)
4-Jaw Carriage 380 lbs (172.4 Kg) 359 lbs (163 Kg)
3-Jaw Carriage 282 lbs (128 Kg) 261 lbs (118.4 Kg)
Facer 62 lbs (28.1 Kg) 62 lbs (28.1 Kg)
Heater 24 lbs (10.9 Kg) 24 lbs (10.9 Kg)
Shipping Weight 2,565l lbs (1,161.7 Kg) 2,615 lbs (1,186 Kg)
 

Print Specifications

Print Specifications

 

  TracStar® 412 Series 2 TracStar® 412 Series 2 Automated
System Pressure 2000 PSI (137.9 BAR) Max. 2000 PSI (137.9 BAR) Max.
Hydraulic Reservoir Capacity 8 Gallons (30.28 Liters) 8 Gallons (30.28 Liters)
 

Print Specifications

Print Specifications

  TracStar® 412 Series 2 TracStar® 412 Series 2 Automated
Engine Type 20 HP Liquid Cooled 20 HP Liquid Cooled
Fuel Type Diesel Diesel
Fuel Tank Capacity 5 Gallons (18.92 Liters) 5 Gallons (18.92 Liters)
Operational Tank Capacity 8 Hours 8 Hours
Starting System Electric Electric
 

Print Specifications

Print Specifications

  TracStar® 412 Series 2 TracStar® 412 Series 2 Automated
Input None, self-contained None, self-contained
AC Output 120V & 240V, 60Hz, 15 Amp N/A
Heater Power 3000 Watt 3000 Watt
Facer Power Hydraulic Hydraulic
 

Print Specifications

Print Specifications

 

  TracStar® 412 Series 2 TracStar® 412 Series 2 Automated
Frame Welded steel construction Welded steel construction
Brake Self-locking Self-locking
 

Print Specifications

Print Specifications

  TracStar® 412 Series 2 TracStar® 412 Series 2 Automated
Tracked Rubber crawler tracks Rubber crawler tracks
Transportation Self-propelled Self-propelled
Vehicle Speed 1.5 MPH max 1.5 MPH max
Lifting Lift points and lifting assembly Lift points and lifting assembly
 

Print Specifications

Print Specifications

  TracStar® 412 Series 2 TracStar® 412 Series 2 Automated
  Machine Shipping Container Machine Shipping Container
Length 97.2" (2,468.9 mm) 90" (2,286 mm) 97" (2464 mm) 90" (2,286 mm)
Width 53.9" (1,369.1 mm) 60" (1,524 mm) 53" (1346 mm) 60" (1,524 mm)
Height 53.1" (1,348.7 mm) 63" (1,600 mm) 53" (1346 mm) 63" (1,600 mm)
 

Print Specifications

Print Specifications

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Featured Replacement

Parts & Accessories

Click on a part number for ordering information.

Spare 4.63" Facer Blade Set

Includes 6 blades, screws and wrench. Must be repositioned for different pipe sizes.

T1208603 - Standard blades
T1208603C - Extended-life blades
T1208603T - Carbide blades

Spare 6.13" Facer Blade Set

Includes 6 blades, screws and wrench. Spans entire facer range without repositioning.

T1208610 - Standard blades
T1208610C - Extended-life blades

Spare Heater Plate Kit

Set of two plates with anti-stick coating required for butt fusion. Kit includes attaching screws and wrench.

A1242108

Butt Fusion & Mitered Insert Sets

Surface hardened for longer life and are serrated for maximum grip.

Find Inserts

Spare Heater

Microprocessor-controlled with dial thermometer to monitor temperature.

1242112 - 240V
T2513001 - 240V - for Automated Machines

Heater Stand

Holds heater for easier carrying and protection. Helps maintain constant temperature.

1234202

Heater Caddy

Allows the heater and heater bag frame to attach to a TracStar.

AT1818602 - For current machines
AT1818601 - For machines built before 9/2010

Hydraulic Clamping Retrofit Kit

Increase productivity by eliminating manual cranking of knobs.

A1262301

Pipe Support Stand

Adjustable pipe stand to properly support, position and align pipe to be fused.

AT5066701 - Manual adjustment
AT5066702 - Hydraulic (no pump)
AT5066703 - Hydraulic & pump kit

Learn More

Low Profile Rollers

Reduces the drag on 4" to 18" pipe and protects the pipe from damage. Case includes 40 complete roller assemblies.

A1867501

Learn More

PolyHorse®

A pipe-handling system that consists of a series of adjustable racks to store and help install the pipe on the job site.

1875502 - PolyHorse with PowerAssist
1875501 - Standard PolyHorse

Learn More

DataLogger® 6

Record and document fusion process parameters.

DL18001 - English, Spanish

Learn More

Stub End Holder

Self-centering stub end holder to hold stub end for butt fusion.

1270101

25' Hydraulic Extension Hoses

Set of four 25' Hydraulic extension hoses required for in-ditch fusion. Extension hoses are included with Pit Bull HPU.

1219105

25' Heater Extension Cord 240V

For use with non-automated machines when fusing in-ditch. Plug Type C .

1219002

Spare Facer Stand

Provides a convenient place to protect and store your facer out of the dirt and mud.

T1201101

Automated In-Ditch Extension Kit

Set of four 25' hydraulic extension hoses, extension cable and pendant strap. This kit is required for automated in-ditch fusion.

T5002003

Automated Pendant

User interface for Automated TracStar Series 2 machines.

T5007112

Automated Control Box

Control box quick replacement for Automated TracStar machines.

T5001810

Automated USB Thumb Drive & Adapter

Used for downloading fusion records from the Automated Pendant to a USB thumb drive. For use with Pendant 1 models.

AT5040101

Shipping Container

Reusable shipping container.

SED01218

Hot Tap Tool

Branch saddle tapping tool for polyethylene pipe.

Learn More

Split Heaters

Used for fusing outer pipe of a dual-containment system

Learn More

Spreader Bar

Ideal for handling 40' bundles or a single joint of pipe.

8261000-0101 - 3,000 lbs. maximum
8261000-0201 - 6,000 lbs. maximum

External Bead Remover

Trim the bead created during the fusion process.

1221101 - For 1 ¼" to 6" IPS pipe
1810102 - For 4" IPS to 18" OD pipe
1221601 - Extra blades for 1221101
1221603 - Extra blades for 1810102

Coach MDA
(Mobile Data Accessory)

Enables automatic upload of fusion joint data to DataLogger® Vault™ on all Coach-controlled auto machines.

T5037301

Learn More

Pyrometer Kit

Accurately check surface temperatures of heater.

A218804

Heat Shield

For fusing two materials with different melt rates. Shields the faster melt rate materials from over-melting.

203007